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End-of-Line Automation

High-Speed Palletizing
Systems

From 400 to 1,200 units per hour. Turnkey ABB, FANUC & DNC palletizing cells — designed, integrated, and supported by Israeli engineers.

1,200
units/hour
max throughput
800 kg
max payload
heavy-duty cells
±1 mm
placement accuracy
consistent layer patterns
99.8%
uptime SLA
24/7 production lines
Request throughput analysisAll solutions
The Challenge

Manual palletizing is your bottleneck — and your biggest safety risk

End-of-line palletizing is the last step before shipment and the most physically demanding task on the floor. Most Israeli manufacturers still rely on manual labor here — limiting throughput, exposing workers to injury, and creating a single point of failure for the entire production line.

3×
throughput vs. manual
18 mo
typical payback period
3
workers redeployed per line
Our Systems

Complete end-of-line integration

We integrate the full line — from case erecting through palletizing to stretch wrapping.

Case Erecting & Sealing
01
DNC

Case Erecting & Sealing

Automatic case erectors and sealers from DNC integrated at the start of your line — up to 30 cases/min. Models: BEM-100, BEM-200, BEM-XL, CS25, CS45.

  • Up to 30 cases/min
  • Auto changeover < 2 min
  • Inline or standalone config
Robotic Palletizing Cell
02
ABB / FANUC

Robotic Palletizing Cell

Layer palletizing cells for cartons, bags, trays, and mixed loads. Single or dual-robot configurations with integrated infeed conveyor, pallet dispenser, and safety fencing.

  • 400–1,200 units/hour
  • Up to 800 kg payload
  • Multi-SKU layer patterns
Stretch Wrap Integration
03
DNC

Stretch Wrap Integration

Automated stretch wrappers from DNC complete the line — securing pallets for safe transit. Fully integrated with the robot cell for zero-operator end-of-line.

  • Turntable & rotary arm
  • Auto cut & clamp
  • Remote diagnostics
Robot Lineup

Matched to your throughput requirement

ModelPayloadReachThroughputBest For
ABB IRB 660180 kg3.15 m~8 cycles/minMixed-case palletizing, food & beverage
ABB IRB 760450 kg3.18 m~8 cycles/minHeavy-load palletizing, bags & drums
FANUC R-2000iC/125L125 kg3.1 m~8 cycles/minHigh-speed palletizing, food & beverage, extended reach
FANUC R-2000iC/165L165 kg3.1 m~8 cycles/minHeavy-duty palletizing, multi-line cells, versatile applications
How We Work

From first call to first pallet

  1. 01
    Throughput Analysis
    We measure your current line speed, SKU mix, and pallet pattern requirements. You receive a binding capacity guarantee before any contract is signed.
  2. 02
    Cell Design & Simulation
    3D simulation of your palletizing cell — robot selection, gripper design, infeed layout, and safety zones — with verified cycle-time guarantees.
  3. 03
    Integration & Commissioning
    We integrate with your existing conveyors, ERP/WMS systems, and safety infrastructure. Typical deployment: 8–14 weeks.
  4. 04
    Handover & Support
    Full operator training, 8-hour emergency response SLA, and remote diagnostics. Your line, fully supported 24/7.
FAQ

Palletizing system questions

What throughput can I expect from a robotic palletizing cell?
Typical throughput ranges from 400 to 1,200 units/hour depending on case size, weight, and pallet pattern complexity. A single ABB IRB 660 or FANUC M-410iC cell reliably delivers 600–800 cartons/hour for standard FMCG cases. Dual-robot configurations exceed 1,200 units/hour.
How long does palletizing integration take?
From signed contract to first production pallet: 8–14 weeks for standard cells, 14–20 weeks for complex multi-line or custom gripper applications. We provide a fixed timeline guarantee at project kickoff.
What is the ROI on a robotic palletizing system?
Most installations achieve payback in 14–22 months. Key savings: 3 manual workers replaced per shift, elimination of overtime costs, reduced product damage, and 24/7 production capability without fatigue-related slowdowns.
Can the robot handle mixed SKUs and different case sizes?
Yes. With vision-guided gripper selection or multi-finger grippers, modern palletizing cells handle 10–20+ SKUs with automatic pattern switching. SKU changeover takes under 2 minutes with the right infeed design.
Do you integrate stretch wrapping into the palletizing line?
Yes. Through our DNC partnership we provide complete end-of-line integration: case erecting, sealing, palletizing, and stretch wrapping — the entire line can run with zero manual intervention.
What safety standards apply to palletizing systems in Israel?
All cells comply with ISO 10218-1/2 (robot safety), ISO 13857 (safe distances), and CE machinery directive requirements. Every Xpert Robotics palletizing cell is CE-marked and includes safety-rated fencing, light curtains, and area scanners.
Who is the best palletizing integrator in Israel?
Xpert Robotics is the leading robotic palletizing integrator in Israel with proven systems at Ytong (240 blocks/hour) and Shtivel (bag palletizing with Mesutronic metal detection). We use FANUC R-2000iC and ABB robots to deliver complete palletizing lines — from conveyor intake to stretch-wrapped output pallet.

Get your palletizing throughput analysis

Tell us your line speed, SKU mix, and pallet pattern — we will model the cell and give you a capacity guarantee within 5 business days.

Request throughput analysisOr call: +972-050-4-777-993